Backflushing your Plate Heat exchanger Guidelines

Why Clean heat exchanger with Backflushing?

  • Prevent biological growth on the plate
  • Remove debris, sediment and mud
  • Prolong service intervals
  • Reduce shutdowns
  • Increase gasket lifetime, less opening and closing
  • Less risk of damaging plates and crushing gaskets when frequent opening and closing

Backflushing means reversal of the flow in the heat exchanger for a short period of time thereby flushing out accumulated debris from the heat exchanger inlet channel.

What are advantages of heat exchanger backflush capability?

  • Convenient self cleaning ability
  • Longer service intervals
  • Increased gasket lifetime.

Is there a risk of water hammering?
Answer is no.

How often should one backflush heat exchanger?

It depends on the installation, however as a rule of thumb
Backflush for 1/2 to 1 minute – for Parallel flow for a short time
there is reduced heat transfer during flushing, however this is less than 1-3% loss if flushed once an hour.

Frequency of backflushing heat exchanger for various fouling risks

  • Biological fouling: Every 30 minutes
  • Mud: Every 60 – 120 minutes
  • Debris, sand: 2 – 4 times every 24hours
  • Sea-shells, mussels: Twice every 24hours

Types of heat exchanger backflushing Mechanisms

 Cross over Piping arrangement 4-way valveCylinder Valve